Isostatic Press For Ceramics And PTFE
Isostatic Press For Ceramics And PTFE — Engineering Profile, Hydraulic Parameters & Die Tooling
Custom-engineered by HEMSUN ENGG. INDUSTRIES in Dahegam, Gujarat, the Isostatic Press For Ceramics And PTFE (Build Ref HSE-126) delivers high-tonnage compaction for high-density isostatically compacted green billets and shapes. Features rigid column guidance, proportional hydraulic valving, digital dwell timing, and turnkey tool steel die sets for global manufacturing facilities.
Applications
- Serial compaction and forming of high-density isostatically compacted green billets and shapes for industrial processors (Workstation Ref: APP-8226).
- Integrated die-set tooling for high-density isostatically compacted green billets and shapes with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on cip compounds with controlled pressure dwell cycles from 41s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Isostatic Press For Ceramics And PTFE — process notes
The 790 Ton Isostatic Press For Ceramics And PTFE press configuration is purpose-built for forming high-density isostatically compacted green billets and shapes up to Vessel interior diameter Ø 80–150 mm × length 250–500 mm. Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 82-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Isostatic Press For Ceramics And PTFE — material behaviour
Built to process both virgin and modified formulations of technical ceramic alumina/zirconia, PM alloys, and isotropic PTFE powders, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.
Isostatic Press For Ceramics And PTFE — tooling design
The platen working area incorporates CNC-machined clamping slots and precision ejector guide holes. Induction-hardened and ground tie-bars with self-lubricating bronze bushings maintain sub-millimeter die alignment during high-speed production of high-density isostatically compacted green billets and shapes.
Isostatic Press For Ceramics And PTFE — sizing and selection
When evaluating this Isostatic Press For Ceramics And PTFE (790 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic motor sizing to optimize production throughput.
Isostatic Press For Ceramics And PTFE — quality checks
Inspection at our works includes laser measurement of platen parallelism under load, continuous hydraulic pressure testing over 8 hours, and witness trial compaction with certified green density reports.
Isostatic Press For Ceramics And PTFE — installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Isostatic Press For Ceramics And PTFE — export and lead time
Export compliance includes multi-voltage electrical switchgear (415V/50Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.
Isostatic Press For Ceramics And PTFE — maintenance and spares
Engineered for low maintenance overhead, the press features accessible hydraulic valves, visual oil level and temperature gauges, and centralized lubrication blocks. Spare seal sets and wear rings are cataloged under individual machine serial numbers.
Isostatic Press For Ceramics And PTFE — safety notes
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| CIP Press Model & Class | Isostatic Press For Ceramics And PTFE (Series HSE-CIP-126) |
| Max Isostatic Pressure | 15,000 to 30,000 psi (100 to 200 MPa) |
| Vessel Working Dimensions | Vessel interior diameter Ø 80–150 mm × length 250–500 mm |
| High Pressure Vessel Rating | ASME Section VIII Div 3 Forged Alloy Steel Vessel |
| Hydraulic Intensifier Unit | Air-driven / hydraulic high-pressure booster pump system |
| Pressurizing Fluid Medium | Water-soluble rust-inhibiting emulsion (95/5 mix) |
| Decompression Regulation | Multi-stage programmable needle valve decompression |
| Automation & Touchscreen | Schneider PLC Touchscreen with digital pressure graph recorder |
| Vessel Closure & Pin Lock | Threadless breach lock with pneumatic safety pin interlock |
| Frame & Containment Shroud | High-tensile protective steel containment enclosure |
| Target Application Scope | Isotropic preforming of ceramics, PM alloys, and PTFE billets |
| Manufacturing Standard | Engineered & Pressure-Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Isostatic Press For Ceramics And PTFE used for?
The Isostatic Press For Ceramics And PTFE from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high-density isostatically compacted green billets and shapes for industrial processors (Workstation Ref: APP-8226).; Integrated die-set tooling for high-density isostatically compacted green billets and shapes with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on cip compounds with controlled pressure dwell cycles from 41s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Isostatic Press For Ceramics And PTFE tonnage and controls?
Tonnage and frame are engineered to enquiry. Push-button, PLC/HMI, or CNC packages are available. When evaluating this Isostatic Press For Ceramics And PTFE (790 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, an…
Do you install and train operators for the Isostatic Press For Ceramics And PTFE?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Manufactured in Dahegam, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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