Blockboard Hydraulic Press
Blockboard Hydraulic Press — Sizing Parameters, Hydraulic Force & Multi-Cavity Tooling
Engineered by HEMSUN ENGG. INDUSTRIES, the Blockboard Hydraulic Press (Series HSE-936) is a dedicated industrial press for heavy-duty pine/hardwood blockboards. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- High-volume hot pressing of heavy-duty pine/hardwood blockboards for plywood and wood panel processing plants (Ref: APP-9936).
- Multi-daylight hydraulic consolidation with synchronized platen heating and automated loading shuttles.
- Thermal bonding of resin-coated veneers under precise temperature and pressure curves.
- Turnkey installation for panel manufacturers with complete hydraulic power pack, boiler piping, and FAT certification.
Blockboard Hydraulic Press — process notes
Our Blockboard Hydraulic Press production unit combines 494 Ton of rigid 4-column clamping force with specialized hydraulic circuitry designed for heavy-duty pine/hardwood blockboards in dimensions up to Standard 8' × 4' up to 13' × 4' multi-daylight panel envelope. The primary cylinder executes multi-stage compaction: fast ram approach, precision powder pre-compaction, and a sustained dwell phase of 138 seconds to bleed out microscopic air pockets. Following compaction, smooth electronic decompression takes place over 3–5 seconds before lower knock-out pins elevate the green preform for automated pickup.
Blockboard Hydraulic Press — material behaviour
The machine mechanics are tailored for processing timber veneers, core sheets, resin-glued wood plies & laminates compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Blockboard Hydraulic Press — tooling design
Reinforced bolster plates accommodate both single-cavity and multi-cavity dies for heavy-duty pine/hardwood blockboards. Cavity surfaces are diamond-buffed to high luster, ensuring that green preforms release cleanly without scoring or surface roughness.
Blockboard Hydraulic Press — sizing and selection
To obtain an accurate quote for the Blockboard Hydraulic Press (494 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Blockboard Hydraulic Press — quality checks
Every production unit undergoes multi-point inspection: 8-hour continuous pressure holding, hydraulic leak testing, emergency stop circuit verification, and sample part compaction.
Blockboard Hydraulic Press — installation and commissioning
Shipments include complete technical documentation: foundation guides, electrical schematics, and hydraulic P&ID diagrams. Our engineering team assists with on-site leveling, trial pressing, and operator training.
Blockboard Hydraulic Press — export and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Blockboard Hydraulic Press — maintenance and spares
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Blockboard Hydraulic Press — safety notes
The press incorporates multi-beam optical light curtains, two-hand anti-tie-down control circuits, hydraulic ram support check valves, and full electrical safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Model & Series | Blockboard Hydraulic Press (Series HSE-PW-936) |
| Rated Pressing Capacity | 400 Ton |
| Platen Size & Dimensions | Drilled Solid Steel Platens (9' × 4' / 2740 × 1220 mm) |
| Daylight Count & Gap | 20 Daylights (100 mm gap) |
| Hydraulic Cylinder Setup | 8 Synchronized Hydraulic Cylinders |
| Ram Bore & Working Stroke | 125 mm Ram Bore × 300 mm Stroke |
| Platen Heating System | Thermic Oil Circulating Platens (up to 200°C) |
| Main Motor & Hydraulic Pack | 30 HP Regenerative Hydraulic System |
| Target Product Envelope | Standard 8' × 4' up to 13' × 4' multi-daylight panel envelope |
| Hydraulic Oil Reservoir | 586 Liters ISO VG 68 Tank with Oil Chiller |
| Automation & PLC Console | Siemens S7-1200 PLC Touchscreen with Auto-Dwell & Decompression |
| Manufacturing & Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Blockboard Hydraulic Press used for?
The Blockboard Hydraulic Press from HEMSUN ENGG. INDUSTRIES is engineered for High-volume hot pressing of heavy-duty pine/hardwood blockboards for plywood and wood panel processing plants (Ref: APP-9936).; Multi-daylight hydraulic consolidation with synchronized platen heating and automated loading shuttles.; Thermal bonding of resin-coated veneers under precise temperature and pressure curves.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Blockboard Hydraulic Press tonnage and controls?
Tonnage options include 400 Ton. Push-button, PLC/HMI, or CNC packages are available. To obtain an accurate quote for the Blockboard Hydraulic Press (494 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydrauli…
Do you install and train operators for the Blockboard Hydraulic Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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