Particle Board Press

Particle Board Press — process notes

Engineered to achieve void-free internal structure in medium-density fiberboards and particle panels (Standard 8' × 4' up to 13' × 4' multi-daylight panel envelope), the Particle Board Press utilizes a heavy-duty 516 Ton hydraulic frame with variable-frequency motor control. The ram advances swiftly to the powder contact point, then switches automatically to tonnage mode, applying uniform consolidation across a 96-second dwell cycle. Decompression is metered through proportional relief valving to eliminate tensile stress rebounds, after which a bottom-mounted stripper assembly lifts the part cleanly from the die.

Particle Board Press — material behaviour

Operating with high volumetric fill capacity for timber veneers, core sheets, resin-glued wood plies & laminates, the press applies controlled compaction force to produce high-integrity preforms. Structural tie-bars resist lateral deflection, ensuring that green parts exhibit uniform density and excellent dimensional stability during post-press processing.

Particle Board Press — tooling design

High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for medium-density fiberboards and particle panels are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.

Particle Board Press — sizing and selection

Configuring the 516 Ton Particle Board Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.

Particle Board Press — quality checks

Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.

Particle Board Press — installation and commissioning

Factory support includes complete foundation layouts, electrical panel diagrams, and hydraulic maintenance manuals. HEMSUN technicians provide global on-site commissioning, hydraulic fluid filling, and trial runs.

Particle Board Press — export and lead time

Configured for worldwide export, the press features custom electrical wiring (380V/60Hz), moisture-proof protective packaging, and seaworthy wooden crating for container shipping via Gujarat ports.

Particle Board Press — maintenance and spares

Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.

Particle Board Press — safety notes

Operator safety is ensured by Category 4 optical safety light curtains across the front working area, two-hand anti-tie-down cycle start pushbuttons, dual hydraulic safety drop-prevention valves, and mushroom-head emergency stop switches integrated with the main PLC control panel.

Specifications