Vertical Powder Press
Vertical Powder Press — Technical Specifications, Platen Dimensions & Tooling Sizing
HEMSUN ENGG. INDUSTRIES manufactures the Vertical Powder Press (Series HSE-461) in Dahegam, Gandhinagar, Gujarat, India for high-performance compaction and moulding of vertical powder press components. Engineered with heavy-duty structural rigidity, programmable pressure dwell (3,000–4,500 psi / 300–500 kg/cm²), precision ejection hydraulics, and PLC touchscreen controls for domestic and export plants.
Applications
- Serial compaction and forming of vertical powder press components for industrial processors (Workstation Ref: APP-4961).
- Integrated die-set tooling for vertical powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 16s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Designed for tight-tolerance fabrication of vertical powder press components, this 46 Ton Vertical Powder Press integrates closed-loop hydraulic positioning with multi-step compaction curves for parts up to Engineered to client drawing envelope (Build HSE-142). The pressing cycle maintains peak hydraulic load across a 86-second timer dwell, enabling resin particles to mechanically interlock. Programmable decompression stages prevent delamination cracking before the lower hydraulic ejector pin array raises the compacted part.
Material behaviour under compaction
The system is engineered to compact high-grade engineered industrial material powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Tooling and die design
Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for vertical powder press components tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.
Sizing and machine selection
Configuring the 46 Ton Vertical Powder Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Quality checks and inspection
Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.
Installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Export packing and lead time
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Maintenance and spare parts
Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.
Safety and guarding
Operator safety is ensured by Category 4 optical safety light curtains across the front working area, two-hand anti-tie-down cycle start pushbuttons, dual hydraulic safety drop-prevention valves, and mushroom-head emergency stop switches integrated with the main PLC control panel.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Vertical Powder Press (Series HSE-461) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-142) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Vertical Powder Press used for?
The Vertical Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of vertical powder press components for industrial processors (Workstation Ref: APP-4961).; Integrated die-set tooling for vertical powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 16s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Vertical Powder Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Configuring the 46 Ton Vertical Powder Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing…
Do you install and train operators for the Vertical Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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