Heated Powder Press
Heated Powder Press — Production Specifications, Cavity Tooling & Press Sizing
The Heated Powder Press (Reference HSE-367) by HEMSUN ENGG. INDUSTRIES is built for high-performance compaction of heated powder press components. Features rigid platen guidance, variable-displacement hydraulics, and CMM-inspected tooling for OEM factories.
Applications
- Serial compaction and forming of heated powder press components for industrial processors (Workstation Ref: APP-6667).
- Integrated die-set tooling for heated powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 42s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Custom-built for high-yield manufacturing of heated powder press components, this Heated Powder Press installation delivers 603 Ton of uniaxial compressive force to form Engineered to client drawing envelope (Build HSE-117) workpieces. The hydraulic power pack features high-response proportional cartridge valves that execute a rapid-advance stroke, micro-speed consolidation, and a programmed 31-second dwell curve. Regulated pressure decay guarantees stress-free preform release, while an auxiliary bottom hydraulic cylinder applies smooth ejection force to raise the finished green part without edge chipping or cavity wall friction marks.
Material behaviour under compaction
Built to process both virgin and modified formulations of high-grade engineered industrial material, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.
Tooling and die design
Standardized platen T-slots facilitate quick tool changes on the bolster. Dedicated punch assemblies for heated powder press components feature precision venting paths that allow air evacuation while retaining fine powder charges within cavity walls.
Sizing and machine selection
Our application engineers assist in configuring the Heated Powder Press by determining total projected mould area and compaction tonnage (603 Ton capacity). Send your component technical specifications for an itemized commercial and technical proposal within 24 hours.
Quality checks and inspection
Every machine undergoes rigorous inspection at our Gujarat manufacturing plant: an 8-hour continuous hydraulic pressure endurance run, platen parallelism laser verification under full load, and trial pressing of witness samples with green density measurement before factory sign-off.
Installation and commissioning
Our commissioning package includes complete technical manuals, electrical wiring diagrams, hydraulic schematics, and on-site support by factory engineers to ensure smooth machine startup and comprehensive operator training.
Export packing and lead time
Export compliance includes multi-voltage electrical switchgear (480V/60Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.
Maintenance and spare parts
Maintenance guidelines recommend hydraulic oil replacement every 2,000 hours (ISO VG 68), daily column greasing through centralized lubrication ports, and annual check of hydraulic valves. Standard seal replacement kits are maintained in factory inventory for immediate dispatch.
Safety and guarding
Comprehensive safety provisions include optical infrared light curtains, synchronized two-hand start controls, hydraulic ram fall-prevention safety locks, and easily accessible emergency stop switches conforming to industrial safety standards.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Heated Powder Press (Series HSE-367) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-117) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Heated Powder Press used for?
The Heated Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of heated powder press components for industrial processors (Workstation Ref: APP-6667).; Integrated die-set tooling for heated powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 42s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Heated Powder Press tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Our application engineers assist in configuring the Heated Powder Press by determining total projected mould area and compaction tonnage (603 Ton capacity). Send your component te…
Do you install and train operators for the Heated Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Related
Related Machines
Get Started
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687 32+ Years
32+ Countries
IEC Registered