Servo Hydraulic Press
Servo Hydraulic Press — Technical Specifications, Platen Dimensions & Tooling Sizing
HEMSUN ENGG. INDUSTRIES manufactures the Servo Hydraulic Press (Series HSE-875) in Dahegam, Gandhinagar, Gujarat, India for high-performance compaction and moulding of servo hydraulic press components. Engineered with heavy-duty structural rigidity, programmable pressure dwell (3,000–4,500 psi / 300–500 kg/cm²), precision ejection hydraulics, and PLC touchscreen controls for domestic and export plants.
Applications
- Serial compaction and forming of servo hydraulic press components for industrial processors (Workstation Ref: APP-5375).
- Integrated die-set tooling for servo hydraulic press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 40s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
Servo Hydraulic Press — process notes
Designed for tight-tolerance fabrication of servo hydraulic press components, this 563 Ton Servo Hydraulic Press integrates closed-loop hydraulic positioning with multi-step compaction curves for parts up to Engineered to client drawing envelope (Build HSE-109). The pressing cycle maintains peak hydraulic load across a 127-second timer dwell, enabling resin particles to mechanically interlock. Programmable decompression stages prevent delamination cracking before the lower hydraulic ejector pin array raises the compacted part.
Servo Hydraulic Press — material behaviour
Calibrated specifically for compaction of high-grade engineered industrial material, the hydraulic ram ensures steady force application to achieve optimal particle interlocking. Generous bolster daylight accommodates large powder fill heights without compromising platen alignment under continuous multi-shift operations.
Servo Hydraulic Press — tooling design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for servo hydraulic press components are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Servo Hydraulic Press — sizing and selection
Configuring the 563 Ton Servo Hydraulic Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing calculations and turnkey tooling proposals.
Servo Hydraulic Press — quality checks
Our manufacturing team validates every machine through comprehensive FAT runs: continuous 8-hour pressure dwell cycling, platen deflection laser profilometry, and test pressing of customer-specified sample parts.
Servo Hydraulic Press — installation and commissioning
Factory support includes complete foundation layouts, electrical panel diagrams, and hydraulic maintenance manuals. HEMSUN technicians provide global on-site commissioning, hydraulic fluid filling, and trial runs.
Servo Hydraulic Press — export and lead time
Fully export-ready, the unit complies with international electrical standards (380V/60Hz) and features seaworthy timber crating with internal rust-inhibiting foil for transit via Mundra or Nhava Sheva container terminals.
Servo Hydraulic Press — maintenance and spares
Service intervals require hydraulic oil filtration at 1,000-hour marks, routine tie-bar lubrication via manifold grease fittings, and seal inspections. Factory-certified replacement parts and seal overhaul packages ship on short notice.
Servo Hydraulic Press — safety notes
Operator safety is ensured by Category 4 optical safety light curtains across the front working area, two-hand anti-tie-down cycle start pushbuttons, dual hydraulic safety drop-prevention valves, and mushroom-head emergency stop switches integrated with the main PLC control panel.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Servo Hydraulic Press (Series HSE-875) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-109) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Servo Hydraulic Press used for?
The Servo Hydraulic Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of servo hydraulic press components for industrial processors (Workstation Ref: APP-5375).; Integrated die-set tooling for servo hydraulic press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 40s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Servo Hydraulic Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Configuring the 563 Ton Servo Hydraulic Press begins with analyzing part cross-sectional geometry and production volumes. Share your 3D models with HEMSUN for comprehensive sizing…
Do you install and train operators for the Servo Hydraulic Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Export documentation included
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