Horizontal Hydraulic Press
Horizontal Hydraulic Press — Technical Specifications, Tooling Architecture & Production Sizing
Engineered by HEMSUN ENGG. INDUSTRIES, the Horizontal Hydraulic Press (Series HSE-196) is a dedicated industrial press for horizontal hydraulic press components. Combines rigid platen bolsters, high-efficiency hydraulic drive packs, automated bottom ejection, and export-ready electrical configurations.
Applications
- Serial compaction and forming of horizontal hydraulic press components for industrial processors (Workstation Ref: APP-1996).
- Integrated die-set tooling for horizontal hydraulic press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 21s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Horizontal Hydraulic Press — process notes
The 98 Ton Horizontal Hydraulic Press press configuration is purpose-built for forming horizontal hydraulic press components up to Engineered to client drawing envelope (Build HSE-356). Rapid approach cylinders minimize cycle idle time, while main pressing rams deliver uniform force over a 134-second dwell. Smooth hydraulic decomp preserves green part density before lower ejector pins elevate the workpiece.
Horizontal Hydraulic Press — material behaviour
The machine mechanics are tailored for processing high-grade engineered industrial material compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Horizontal Hydraulic Press — tooling design
Our bolster design provides generous working room for multi-cavity horizontal hydraulic press components tooling. Hardened die plates and chrome-plated guide posts ensure long operational life and prevent premature cavity wear under continuous high-tonnage cycling.
Horizontal Hydraulic Press — sizing and selection
To size this Horizontal Hydraulic Press (98 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred automation tier. Press force is calculated from total projected tool area multiplied by specific compaction pressure with a 20% operating safety margin.
Horizontal Hydraulic Press — quality checks
Quality assurance protocols include full-pressure holding tests, ultrasonic cylinder weld inspection, platen parallelism checks across 5 bolster points, and trial sample pressing witnessed at our Dahegam works prior to dispatch.
Horizontal Hydraulic Press — installation and commissioning
Documentation provided includes foundation anchoring plans, electrical circuit schematics, and hydraulic piping layouts. HEMSUN service personnel travel worldwide for machine positioning, hydraulic oil charging, and staff training.
Horizontal Hydraulic Press — export and lead time
Engineered for international export markets, this press features dual-frequency electrical panels (415V/50Hz), IEC documentation, and seaworthy timber packaging with moisture-barrier wrapping for ocean freight through major Indian ports.
Horizontal Hydraulic Press — maintenance and spares
Preventative maintenance covers hydraulic oil condition monitoring, regular guide pillar lubrication, and annual seal checks. Standardized components ensure straightforward servicing and local spare availability.
Horizontal Hydraulic Press — safety notes
Safety systems feature dual-channel optical curtains, anti-tie-down two-hand pushbuttons, hydraulic overpressure relief protection, and mechanical ram lock bars for secure tooling changes and routine maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Horizontal Hydraulic Press (Series HSE-196) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-356) |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Horizontal Hydraulic Press used for?
The Horizontal Hydraulic Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of horizontal hydraulic press components for industrial processors (Workstation Ref: APP-1996).; Integrated die-set tooling for horizontal hydraulic press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 21s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Horizontal Hydraulic Press tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 15 seconds to 60 seconds digital timer dwell. To size this Horizontal Hydraulic Press (98 Ton class) for your manufacturing facility, provide 2D component drawings, resin specification, daily output targets, and preferred aut…
Do you install and train operators for the Horizontal Hydraulic Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687