Servo Hydraulic Powder Press
Servo Hydraulic Powder Press — Technical Profile, Hydraulic Specifications & Tooling Sizing
Manufactured in Dahegam, Gujarat, the Servo Hydraulic Powder Press (Series HSE-584) delivers precision force for servo hydraulic powder press components. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of servo hydraulic powder press components for industrial processors (Workstation Ref: APP-1484).
- Integrated die-set tooling for servo hydraulic powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 19s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
Our Servo Hydraulic Powder Press production unit combines 657 Ton of rigid 4-column clamping force with specialized hydraulic circuitry designed for servo hydraulic powder press components in dimensions up to Engineered to client drawing envelope (Build HSE-985). The primary cylinder executes multi-stage compaction: fast ram approach, precision powder pre-compaction, and a sustained dwell phase of 21 seconds to bleed out microscopic air pockets. Following compaction, smooth electronic decompression takes place over 3–5 seconds before lower knock-out pins elevate the green preform for automated pickup.
Material behaviour under compaction
Calibrated specifically for compaction of high-grade engineered industrial material, the hydraulic ram ensures steady force application to achieve optimal particle interlocking. Generous bolster daylight accommodates large powder fill heights without compromising platen alignment under continuous multi-shift operations.
Tooling and die design
Our bolster design provides generous working room for multi-cavity servo hydraulic powder press components tooling. Hardened die plates and chrome-plated guide posts ensure long operational life and prevent premature cavity wear under continuous high-tonnage cycling.
Sizing and machine selection
Our technical team sizes the Servo Hydraulic Powder Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 657 Ton press line.
Quality checks and inspection
Quality assurance protocols include full-pressure holding tests, ultrasonic cylinder weld inspection, platen parallelism checks across 5 bolster points, and trial sample pressing witnessed at our Dahegam works prior to dispatch.
Installation and commissioning
Documentation provided includes foundation anchoring plans, electrical circuit schematics, and hydraulic piping layouts. HEMSUN service personnel travel worldwide for machine positioning, hydraulic oil charging, and staff training.
Export packing and lead time
We provide full export handling with certified seaworthy timber packing, rust-inhibiting VCI film, destination-specific electricals (415V/50Hz), and complete shipping documentation.
Maintenance and spare parts
Preventative maintenance includes 1,000-hour oil filtration checks, regular bronze bushing lubrication, and periodic hydraulic cylinder pressure testing. Spare seal kits, solenoid cartridges, and replacement filter elements are available directly from HEMSUN.
Safety and guarding
Safety systems feature dual-channel optical curtains, anti-tie-down two-hand pushbuttons, hydraulic overpressure relief protection, and mechanical ram lock bars for secure tooling changes and routine maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Servo Hydraulic Powder Press (Series HSE-584) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-985) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Servo Hydraulic Powder Press used for?
The Servo Hydraulic Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of servo hydraulic powder press components for industrial processors (Workstation Ref: APP-1484).; Integrated die-set tooling for servo hydraulic powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 19s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Servo Hydraulic Powder Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 15 seconds to 60 seconds digital timer dwell. Our technical team sizes the Servo Hydraulic Powder Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering…
Do you install and train operators for the Servo Hydraulic Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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