Multi Layer PTFE Moulding Machine
Multi Layer PTFE Moulding Machine — Capacity Specifications, Platen Envelope & Tooling Details
The Multi Layer PTFE Moulding Machine by HEMSUN (Model HSE-733) delivers high-yield forming capacity for multi layer ptfe moulding machine components. Combines heavy-duty hydraulic drives, soft bottom ejection, and digital touchscreen controls for industrial processors.
Applications
- Serial compaction and forming of multi layer ptfe moulding machine components for industrial processors (Workstation Ref: APP-7933).
- Integrated die-set tooling for multi layer ptfe moulding machine components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ptfe compounds with controlled pressure dwell cycles from 18s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Engineered for high repeatability, the Multi Layer PTFE Moulding Machine provides 61 Ton of compaction force for multi layer ptfe moulding machine components components up to Engineered to client drawing envelope (Build HSE-507). Digital PLC timers manage a 45-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
Material behaviour under compaction
Configured for virgin & filled PTFE fluoropolymer resin processing, the press delivers synchronized compaction that eliminates density gradients. Rigid bolster plates resist deflection, allowing preforms to process uniformly without axial distortion.
Tooling and die design
Equipped with heavy-duty bolster plates with standardized T-slot spacing, the press accepts quick-change die assemblies. Mirror-polished die cavities (Ra ≤ 0.15 µm) and precision lower punch sleeves ensure effortless part release for multi layer ptfe moulding machine components.
Sizing and machine selection
Selecting the ideal Multi Layer PTFE Moulding Machine configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requirements (61 Ton rating) and prepares turnkey proposals including press, dies, and spare parts.
Quality checks and inspection
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
Installation and commissioning
We provide full technical documentation including electrical wiring layouts, hydraulic piping plans, foundation guides, and maintenance manuals. Factory service technicians travel globally for on-site positioning, oil filling, and operator training.
Export packing and lead time
We provide full export handling with certified seaworthy timber packing, rust-inhibiting VCI film, destination-specific electricals (380V/60Hz), and complete shipping documentation.
Maintenance and spare parts
The machine is designed for easy maintenance with accessible hydraulic circuitry, visual oil gauges, and centralized lubrication. Complete spare parts documentation is provided with every shipment.
Safety and guarding
The safety system integrates optical perimeter curtains, two-hand concurrent start controls, hydraulic ram lock valves, and emergency stop circuits wired into the main PLC.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Multi Layer PTFE Moulding Machine (Series HSE-733) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-507) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Multi Layer PTFE Moulding Machine used for?
The Multi Layer PTFE Moulding Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of multi layer ptfe moulding machine components for industrial processors (Workstation Ref: APP-7933).; Integrated die-set tooling for multi layer ptfe moulding machine components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ptfe compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Multi Layer PTFE Moulding Machine tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Selecting the ideal Multi Layer PTFE Moulding Machine configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculat…
Do you install and train operators for the Multi Layer PTFE Moulding Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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