PM Synchronizer Hub Press
PM Synchronizer Hub Press — Hydraulic Specifications, Platen Clearances & Tooling Dies
Produced in Dahegam, Gandhinagar, Gujarat, India, the PM Synchronizer Hub Press (Series HSE-261) delivers reliable high-pressure compaction for pm synchronizer hub press components. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- Serial compaction and forming of pm synchronizer hub press components for industrial processors (Workstation Ref: APP-1161).
- Integrated die-set tooling for pm synchronizer hub press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 26s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Custom-built for high-yield manufacturing of pm synchronizer hub press components, this PM Synchronizer Hub Press installation delivers 607 Ton of uniaxial compressive force to form Engineered to client drawing envelope (Build HSE-720) workpieces. The hydraulic power pack features high-response proportional cartridge valves that execute a rapid-advance stroke, micro-speed consolidation, and a programmed 55-second dwell curve. Regulated pressure decay guarantees stress-free preform release, while an auxiliary bottom hydraulic cylinder applies smooth ejection force to raise the finished green part without edge chipping or cavity wall friction marks.
Material behaviour under compaction
Designed around the physical compressibility of sintered metal powder metallurgy alloy, this press handles standard free-flow and fine-cut resin grades. Rigid column construction prevents platen tilting during compaction, ensuring that preforms maintain consistent cross-sectional density and predictable sintering shrinkage factors.
Tooling and die design
The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for pm synchronizer hub press components are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.
Sizing and machine selection
Sizing a PM Synchronizer Hub Press installation involves calculating the required pressing tonnage (607 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.
Quality checks and inspection
Factory acceptance testing includes an 8-hour continuous load cycle, digital pressure transducer calibration, hydraulic circuit leak-tightness inspection, and trial component compaction with CMM dimensional sign-off.
Installation and commissioning
We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.
Export packing and lead time
Our export department provides complete shipping documentation, customs compliance paperwork, and export packaging with corrosion-resistant barrier lining. Electricals are tailored to destination grid standards (380V–480V/60Hz).
Maintenance and spare parts
Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.
Safety and guarding
The press incorporates Category 4 infrared safety curtains, dual-hand concurrent cycle start buttons, hydraulic drop-prevention safety valves, and perimeter safety guarding with electrical interlock switches.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PM Synchronizer Hub Press (Series HSE-261) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-720) |
| Platen Bolster Dimensions | 360 × 360 mm ground steel bolster with T-slots |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 15 HP 3-Phase 415V (Dual-pump regenerative circuit) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PM Synchronizer Hub Press used for?
The PM Synchronizer Hub Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of pm synchronizer hub press components for industrial processors (Workstation Ref: APP-1161).; Integrated die-set tooling for pm synchronizer hub press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 26s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PM Synchronizer Hub Press tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Sizing a PM Synchronizer Hub Press installation involves calculating the required pressing tonnage (607 Ton baseline) based on part cross-sectional area and material grade. Submit…
Do you install and train operators for the PM Synchronizer Hub Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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