
PM Lock Plate Press
PM Lock Plate Press — Technical Profile, Hydraulic Specifications & Tooling Sizing
Manufactured in Dahegam, Gujarat, the PM Lock Plate Press (Series HSE-374) delivers precision force for pm lock plate press components. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of pm lock plate press components for industrial processors (Workstation Ref: APP-3974).
- Integrated die-set tooling for pm lock plate press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 19s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
Our PM Lock Plate Press production unit combines 156 Ton of rigid 4-column clamping force with specialized hydraulic circuitry designed for pm lock plate press components in dimensions up to Engineered to client drawing envelope (Build HSE-498). The primary cylinder executes multi-stage compaction: fast ram approach, precision powder pre-compaction, and a sustained dwell phase of 72 seconds to bleed out microscopic air pockets. Following compaction, smooth electronic decompression takes place over 3–5 seconds before lower knock-out pins elevate the green preform for automated pickup.
Material behaviour under compaction
Engineered around the rheological behavior of sintered metal powder metallurgy alloy, the machine applies balanced compaction force to establish tight molecular interlocking. Consistent preform density translates directly into superior wear and chemical resistance in service.
Tooling and die design
Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for pm lock plate press components are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.
Sizing and machine selection
For customized quotation of this 156 Ton PM Lock Plate Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.
Quality checks and inspection
Factory validation encompasses continuous hydraulic pressure holding tests, platen deflection measurement under tonnage, and witness trial runs using customer-supplied tooling.
Installation and commissioning
Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.
Export packing and lead time
The press is manufactured for international delivery with custom electrical voltages (415V/50Hz), robust export wooden boxing, and full customs and shipping documentation support.
Maintenance and spare parts
Preventative maintenance includes 1,000-hour oil filtration checks, regular bronze bushing lubrication, and periodic hydraulic cylinder pressure testing. Spare seal kits, solenoid cartridges, and replacement filter elements are available directly from HEMSUN.
Safety and guarding
Equipment safety features comprise infrared perimeter sensors, two-hand anti-tie-down controls, hydraulic overpressure relief valves, and panel-mounted emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PM Lock Plate Press (Series HSE-374) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-498) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PM Lock Plate Press used for?
The PM Lock Plate Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of pm lock plate press components for industrial processors (Workstation Ref: APP-3974).; Integrated die-set tooling for pm lock plate press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 19s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PM Lock Plate Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 1 minute to 8 minutes multi-stage dwell curve. For customized quotation of this 156 Ton PM Lock Plate Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder d…
Do you install and train operators for the PM Lock Plate Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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