Metal Powder (PM) Presses
Metal Powder (PM) Presses — Production Specifications, Cavity Tooling & Press Sizing
The Metal Powder (PM) Presses from HEMSUN (Identifier HSE-683) provides dedicated compaction capacity for metal powder pm presses components. Built with heavy-duty 4-column structures, proportional load valving, and soft hydraulic bottom ejection.
Applications
- Serial compaction and forming of metal powder pm presses components for industrial processors (Workstation Ref: APP-6083).
- Integrated die-set tooling for metal powder pm presses components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 28s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
This specialized 370 Ton Metal Powder (PM) Presses system is tailored for serial manufacturing of metal powder pm presses components conforming to Engineered to client drawing envelope (Build HSE-219). The cycle begins with rapid gravity approach, transitions smoothly into hydraulic consolidation, and sustains full tonnage for 86 seconds. Multi-stage electronic venting prevents compaction bursts, ensuring flawless component release via bottom knockout actuators.
Material behaviour under compaction
Calibrated specifically for compaction of sintered metal powder metallurgy alloy, the hydraulic ram ensures steady force application to achieve optimal particle interlocking. Generous bolster daylight accommodates large powder fill heights without compromising platen alignment under continuous multi-shift operations.
Tooling and die design
The press table is configured with precision guide bushings and robust ejector clearance apertures. Tooling sets for metal powder pm presses components incorporate engineered draft angles and shrinkage compensations to achieve precise post-sinter tolerances.
Sizing and machine selection
Our technical team sizes the Metal Powder (PM) Presses based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 370 Ton press line.
Quality checks and inspection
Each press is certified through an extensive FAT protocol: hydraulic pressure holding tests under maximum rated load, platen parallelism laser inspection, and sample preform pressing witnessed at our factory.
Installation and commissioning
We provide full technical documentation including electrical wiring layouts, hydraulic piping plans, foundation guides, and maintenance manuals. Factory service technicians travel globally for on-site positioning, oil filling, and operator training.
Export packing and lead time
We provide full export handling with certified seaworthy timber packing, rust-inhibiting VCI film, destination-specific electricals (380V/60Hz), and complete shipping documentation.
Maintenance and spare parts
Preventative maintenance includes 1,000-hour oil filtration checks, regular bronze bushing lubrication, and periodic hydraulic cylinder pressure testing. Spare seal kits, solenoid cartridges, and replacement filter elements are available directly from HEMSUN.
Safety and guarding
Safety features comprise dual optical light guards, synchronized two-hand cycle activation, pilot-operated check valves preventing ram descent during power interruption, and illuminated emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Metal Powder (PM) Presses (Series HSE-683) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-219) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 2,600–3,900 psi (260–390 kg/cm²) |
| Pressure Dwell Control Band | 10 seconds to 45 seconds high-speed cycle dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 230 Liters ISO VG 68 tank with forced-air oil cooler |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Electro-Hydraulic Dual-Pushbutton Console with Digital Pressure Readout |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Metal Powder (PM) Presses used for?
The Metal Powder (PM) Presses from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of metal powder pm presses components for industrial processors (Workstation Ref: APP-6083).; Integrated die-set tooling for metal powder pm presses components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 28s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Metal Powder (PM) Presses tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 10 seconds to 45 seconds high-speed cycle dwell. Our technical team sizes the Metal Powder (PM) Presses based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering pro…
Do you install and train operators for the Metal Powder (PM) Presses?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Related
Related Machines
Get Started
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687 32+ Years
32+ Countries
IEC Registered