PM Camshaft Sprocket Press
PM Camshaft Sprocket Press — Technical Blueprint, Machine Specifications & Tooling Sizing
The PM Camshaft Sprocket Press (Specification HSE-133) from HEMSUN ENGG. INDUSTRIES is engineered for tight-tolerance compaction of pm camshaft sprocket press components. Features 4-pillar column stability, closed-loop pressure dwell timing, and turnkey multi-cavity die tooling.
Applications
- Serial compaction and forming of pm camshaft sprocket press components for industrial processors (Workstation Ref: APP-6433).
- Integrated die-set tooling for pm camshaft sprocket press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 18s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Engineered to achieve void-free internal structure in pm camshaft sprocket press components (Engineered to client drawing envelope (Build HSE-765)), the PM Camshaft Sprocket Press utilizes a heavy-duty 120 Ton hydraulic frame with variable-frequency motor control. The ram advances swiftly to the powder contact point, then switches automatically to tonnage mode, applying uniform consolidation across a 76-second dwell cycle. Decompression is metered through proportional relief valving to eliminate tensile stress rebounds, after which a bottom-mounted stripper assembly lifts the part cleanly from the die.
Material behaviour under compaction
Configured for sintered metal powder metallurgy alloy processing, the press delivers synchronized compaction that eliminates density gradients. Rigid bolster plates resist deflection, allowing preforms to process uniformly without axial distortion.
Tooling and die design
Precision-ground tie pillars and bronze guide sleeves ensure exact tooling concentricity. Cavity inserts for pm camshaft sprocket press components are manufactured from premium cold-work die steel with micro-lapped bores to minimize surface friction during compaction.
Sizing and machine selection
Sizing a PM Camshaft Sprocket Press installation involves calculating the required pressing tonnage (120 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.
Quality checks and inspection
Our quality protocol includes laser-verified platen parallelism under full tonnage, digital pressure transducer calibration, and test pressing of witness samples before packing.
Installation and commissioning
Factory support includes complete foundation layouts, electrical panel diagrams, and hydraulic maintenance manuals. HEMSUN technicians provide global on-site commissioning, hydraulic fluid filling, and trial runs.
Export packing and lead time
Built for global export from India, the PM Camshaft Sprocket Press is wired with multi-voltage electrical configurations (380V–480V / 60Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.
Maintenance and spare parts
Maintenance requirements involve regular hydraulic oil filtration (ISO VG 68), guide post lubrication via grease nipples, and annual seal inspections. Replacement seal kits and solenoid spares are readily available.
Safety and guarding
Operator safety is ensured by Category 4 optical safety light curtains across the front working area, two-hand anti-tie-down cycle start pushbuttons, dual hydraulic safety drop-prevention valves, and mushroom-head emergency stop switches integrated with the main PLC control panel.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PM Camshaft Sprocket Press (Series HSE-133) |
| Rated Tonnage Capacity | 200 Ton (High-Tonnage Compression Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-765) |
| Platen Bolster Dimensions | 820 × 820 mm precision 4-pillar platen |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 7.5 HP 3-Phase 415V (Proportional hydraulic pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PM Camshaft Sprocket Press used for?
The PM Camshaft Sprocket Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of pm camshaft sprocket press components for industrial processors (Workstation Ref: APP-6433).; Integrated die-set tooling for pm camshaft sprocket press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 18s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PM Camshaft Sprocket Press tonnage and controls?
Tonnage options include 200 Ton (High-Tonnage Compression Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Sizing a PM Camshaft Sprocket Press installation involves calculating the required pressing tonnage (120 Ton baseline) based on part cross-sectional area and material grade. Submi…
Do you install and train operators for the PM Camshaft Sprocket Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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