
PM Bearing Press
PM Bearing Press — Machine Sizing, Hydraulic Circuitry & Cavity Tooling
Designed and built at our Dahegam engineering works, the PM Bearing Press (Identifier HSE-118) provides automated pressing capacity for backup rings & chevron packings. Equipped with precision-ground tie-bars, proportional load control, multi-cavity tooling, and full international export compliance.
Applications
- Serial compaction and forming of backup rings & chevron packings for industrial processors (Workstation Ref: APP-3718).
- Integrated die-set tooling for backup rings & chevron packings with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on pm compounds with controlled pressure dwell cycles from 33s to 5min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The PM Bearing Press applies 585 Ton of rigid compressive force to produce backup rings & chevron packings (Engineered to client drawing envelope (Build HSE-280)). A variable displacement hydraulic circuit accelerates cycle times while maintaining a steady 121-second dwell under load. Regulated pressure bleed-off eliminates internal cleavage stresses prior to automated part ejection.
Material behaviour under compaction
Designed around the physical compressibility of sintered metal powder metallurgy alloy, this press handles standard free-flow and fine-cut resin grades. Rigid column construction prevents platen tilting during compaction, ensuring that preforms maintain consistent cross-sectional density and predictable sintering shrinkage factors.
Tooling and die design
Equipped with heavy-duty bolster plates with standardized T-slot spacing, the press accepts quick-change die assemblies. Mirror-polished die cavities (Ra ≤ 0.15 µm) and precision lower punch sleeves ensure effortless part release for backup rings & chevron packings.
Sizing and machine selection
For customized quotation of this 585 Ton PM Bearing Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dimensions, bolster clearances, and power pack ratings to ensure optimal production efficiency.
Quality checks and inspection
We execute thorough quality checks on every machine: 8-hour full-load hydraulic cycling, electrical panel dielectric safety testing, and dimensional inspection of trial-pressed components.
Installation and commissioning
Delivered with full engineering documentation: foundation layout, electrical schematics, hydraulic maintenance guides, and spare seal kits. Experienced HEMSUN technicians travel to your plant for turnkey setup and operator training.
Export packing and lead time
Our export department provides complete shipping documentation, customs compliance paperwork, and export packaging with corrosion-resistant barrier lining. Electricals are tailored to destination grid standards (415V/50Hz).
Maintenance and spare parts
Service procedures include periodic hydraulic oil filtering, daily bronze bushing lubrication, and annual hydraulic cylinder inspection. Factory-backed replacement seal sets are maintained in stock.
Safety and guarding
Safety architecture includes Category 4 optical guards, ergonomic two-hand activation buttons, hydraulic anti-drop check valves, and manual ram locking bars for die setup.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | PM Bearing Press (Series HSE-118) |
| Rated Tonnage Capacity | 20 Ton (Mechanical / Hydraulic Gasket Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-280) |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 360 mm daylight / 260 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 2250 × 2650 × 3250 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PM Bearing Press used for?
The PM Bearing Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of backup rings & chevron packings for industrial processors (Workstation Ref: APP-3718).; Integrated die-set tooling for backup rings & chevron packings with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on pm compounds with controlled pressure dwell cycles from 33s to 5min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PM Bearing Press tonnage and controls?
Tonnage options include 20 Ton (Mechanical / Hydraulic Gasket Cell). Control packages include 1 minute to 8 minutes multi-stage dwell curve. For customized quotation of this 585 Ton PM Bearing Press, please provide part CAD files, material filler percentage, and target shift output. We calculate hydraulic cylinder dime…
Do you install and train operators for the PM Bearing Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687