Short Cycle Lamination Press
Short Cycle Lamination Press — Performance Specifications, Press Tonnage & Tooling Layout
The Short Cycle Lamination Press (Build HSE-396) from HEMSUN is built for continuous industrial forming of short cycle lamination press components. Engineered with precision platen parallelism, variable pump hydraulics, recipe memory touchscreen controls, and full on-site commissioning support.
Applications
- Serial compaction and forming of short cycle lamination press components for industrial processors (Workstation Ref: APP-5796).
- Integrated die-set tooling for short cycle lamination press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 41s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Short Cycle Lamination Press — process notes
The Short Cycle Lamination Press (configured under build tag HSE-696) is engineered at our Dahegam manufacturing facility for precision forming of short cycle lamination press components within a Engineered to client drawing envelope (Build HSE-418) work envelope. Operating at a calibrated pressing force of 143 Ton, the hydraulic manifold incorporates a variable-displacement piston pump paired with proportional pressure modulation to govern rapid downward approach (up to 120 mm/s), smooth final compaction (5–12 mm/s), and a controlled pressure hold of 39 seconds under full tonnage. Stepped hydraulic decompression avoids sudden fluid shock, preventing internal cleavage lines from developing within fragile green compacts before lower-cylinder soft ejection occurs.
Short Cycle Lamination Press — material behaviour
The press frame and stroke geometry are specifically matched to high-grade engineered industrial material characteristics, accommodating loose powder volumetric compression up to 4:1. High structural rigidity minimizes frame flexing under full load, preventing density variations that could otherwise cause out-of-round distortion during high-temperature coalescing.
Short Cycle Lamination Press — tooling design
The press table is engineered for rapid die clamping with reinforced bolster plates. In-house manufactured punch and die sets for short cycle lamination press components utilize through-hardened tool steel with micro-honed surfaces to eliminate wall drag during ejection.
Short Cycle Lamination Press — sizing and selection
To evaluate the Short Cycle Lamination Press for your workshop, share part 2D/3D drawings, resin bulk compressibility, and power supply standards. We configure the 143 Ton press frame, platen daylight, and ejector stroke to meet your specific manufacturing targets.
Short Cycle Lamination Press — quality checks
Each press is tested against strict quality standards at our Dahegam facility: laser alignment of bolsters, continuous pressure dwell cycling, and green compact density verification.
Short Cycle Lamination Press — installation and commissioning
Documentation provided includes foundation anchoring plans, electrical circuit schematics, and hydraulic piping layouts. HEMSUN service personnel travel worldwide for machine positioning, hydraulic oil charging, and staff training.
Short Cycle Lamination Press — export and lead time
Manufactured to global standards, the machine is configured for international industrial electrical standards (415V/50Hz). Protective barrier wrapping and heavy seaworthy wooden boxing protect equipment during export shipping from Gujarat.
Short Cycle Lamination Press — maintenance and spares
The press features low-maintenance engineering with easily accessible filter elements, centralized lubrication lines, and standard industrial valves. Spare parts and seal kits ship directly from our works.
Short Cycle Lamination Press — safety notes
Comprehensive safety equipment includes dual optical light curtains, synchronized two-hand pushbuttons, hydraulic safety drop valves, and protective side mesh panels.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Short Cycle Lamination Press (Series HSE-396) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-418) |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
Related Machinery, Tooling & Technical Guides
Category & Machinery Hubs
Engineering Process Guides
Frequently Asked Questions
What is the Short Cycle Lamination Press used for?
The Short Cycle Lamination Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of short cycle lamination press components for industrial processors (Workstation Ref: APP-5796).; Integrated die-set tooling for short cycle lamination press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 41s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Short Cycle Lamination Press tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 15 seconds to 60 seconds digital timer dwell. To evaluate the Short Cycle Lamination Press for your workshop, share part 2D/3D drawings, resin bulk compressibility, and power supply standards. We configure the 143 Ton press f…
Do you install and train operators for the Short Cycle Lamination Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687