High Precision Powder Press
High Precision Powder Press — Machine Sizing, Hydraulic Circuitry & Cavity Tooling
Custom-engineered by HEMSUN ENGG. INDUSTRIES in Dahegam, Gujarat, the High Precision Powder Press (Build Ref HSE-212) delivers high-tonnage compaction for high precision powder press components. Features rigid column guidance, proportional hydraulic valving, digital dwell timing, and turnkey tool steel die sets for global manufacturing facilities.
Applications
- Serial compaction and forming of high precision powder press components for industrial processors (Workstation Ref: APP-8312).
- Integrated die-set tooling for high precision powder press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 37s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
The High Precision Powder Press delivers dedicated 45 Ton forming capacity for high precision powder press components components within the Engineered to client drawing envelope (Build HSE-941) dimensional range. A high-efficiency hydraulic drive powers smooth ram closure and holds maximum preforming force for 129 seconds, allowing compressed air to escape through micro-vented tooling. Once the compaction dwell completes, an electro-hydraulic shockless decompression sequence discharges pressure before hydraulic bottom-ram ejection initiates.
Material behaviour under compaction
Designed to process abrasive filled grades and virgin high-grade engineered industrial material, the press maintains high platen stiffness to guarantee uniform compaction ratios. This delivers void-free green preforms that retain precise dimensional tolerance after cooling.
Tooling and die design
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for high precision powder press components incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Sizing and machine selection
For engineering review of the High Precision Powder Press (45 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and power requirements for your facility.
Quality checks and inspection
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
Installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Export packing and lead time
Export units are equipped with destination-compliant electricals (415V/50Hz), anti-rust barrier wrapping, and seaworthy timber boxing for secure overseas shipping.
Maintenance and spare parts
Engineered for low maintenance overhead, the press features accessible hydraulic valves, visual oil level and temperature gauges, and centralized lubrication blocks. Spare seal sets and wear rings are cataloged under individual machine serial numbers.
Safety and guarding
Plant safety compliance is ensured by optical safety barriers, two-hand cycle start controls, hydraulic burst-protection valving, and illuminated emergency stop actuators.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | High Precision Powder Press (Series HSE-212) |
| Rated Tonnage Capacity | 100 Ton (Heavy-Duty 4-Column Hydraulic Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-941) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the High Precision Powder Press used for?
The High Precision Powder Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of high precision powder press components for industrial processors (Workstation Ref: APP-8312).; Integrated die-set tooling for high precision powder press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 37s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the High Precision Powder Press tonnage and controls?
Tonnage options include 100 Ton (Heavy-Duty 4-Column Hydraulic Press). Control packages include 15 seconds to 60 seconds digital timer dwell. For engineering review of the High Precision Powder Press (45 Ton series), send part drawings and daily production targets. We determine optimum platen sizes, ejection stroke, and…
Do you install and train operators for the High Precision Powder Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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