Cutting Wheel Making Machine
Cutting Wheel Making Machine — Performance Specifications, Press Tonnage & Tooling Layout
The Cutting Wheel Making Machine (Build HSE-220) from HEMSUN is built for continuous industrial forming of resin-bonded grinding wheels and cutting discs. Engineered with precision platen parallelism, variable pump hydraulics, recipe memory touchscreen controls, and full on-site commissioning support.
Applications
- Serial compaction and forming of resin-bonded grinding wheels and cutting discs for industrial processors (Workstation Ref: APP-8320).
- Integrated die-set tooling for resin-bonded grinding wheels and cutting discs with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 15s to 2min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Cutting Wheel Making Machine — process notes
The Cutting Wheel Making Machine (configured under build tag HSE-620) is engineered at our Dahegam manufacturing facility for precision forming of resin-bonded grinding wheels and cutting discs within a Platen working area 694 × 694 mm with dual electric heating work envelope. Operating at a calibrated pressing force of 121 Ton, the hydraulic manifold incorporates a variable-displacement piston pump paired with proportional pressure modulation to govern rapid downward approach (up to 120 mm/s), smooth final compaction (5–12 mm/s), and a controlled pressure hold of 69 seconds under full tonnage. Stepped hydraulic decompression avoids sudden fluid shock, preventing internal cleavage lines from developing within fragile green compacts before lower-cylinder soft ejection occurs.
Cutting Wheel Making Machine — material behaviour
The machine mechanics are tailored for processing thermoset compounds (SMC/BMC/bakelite) & friction mix powders compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
Cutting Wheel Making Machine — tooling design
Our bolster design provides generous working room for multi-cavity resin-bonded grinding wheels and cutting discs tooling. Hardened die plates and chrome-plated guide posts ensure long operational life and prevent premature cavity wear under continuous high-tonnage cycling.
Cutting Wheel Making Machine — sizing and selection
To obtain an accurate quote for the Cutting Wheel Making Machine (121 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydraulic cylinder dimensions and cycle output rates tailored to your plant requirements.
Cutting Wheel Making Machine — quality checks
Each press is tested against strict quality standards at our Dahegam facility: laser alignment of bolsters, continuous pressure dwell cycling, and green compact density verification.
Cutting Wheel Making Machine — installation and commissioning
Documentation provided includes foundation anchoring plans, electrical circuit schematics, and hydraulic piping layouts. HEMSUN service personnel travel worldwide for machine positioning, hydraulic oil charging, and staff training.
Cutting Wheel Making Machine — export and lead time
The machine is prepared for international export with destination-specific electrical wiring (415V/50Hz), seaworthy packaging, and comprehensive IEC shipping documentation from our Gujarat manufacturing hub.
Cutting Wheel Making Machine — maintenance and spares
Regular upkeep involves hydraulic fluid condition monitoring, daily column guide lubrication, and inspection of cylinder seals every 12 months. All hydraulic valves and electrical components use globally standardized industrial brands for easy maintenance.
Cutting Wheel Making Machine — safety notes
Comprehensive safety equipment includes dual optical light curtains, synchronized two-hand pushbuttons, hydraulic safety drop valves, and protective side mesh panels.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Cutting Wheel Making Machine (Series HSE-220) |
| Rated Tonnage Capacity | 80 Ton (Multi-Cavity Valve Ball & Bush Press) |
| Target Part Size Envelope | Platen working area 694 × 694 mm with dual electric heating |
| Platen Bolster Dimensions | 460 × 460 mm CNC precision milled bolster |
| Daylight & Ram Stroke | 560 mm daylight / 460 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 20 HP 3-Phase 415V (High-tonnage proportional unit) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1450 × 1650 × 2450 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Cutting Wheel Making Machine used for?
The Cutting Wheel Making Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of resin-bonded grinding wheels and cutting discs for industrial processors (Workstation Ref: APP-8320).; Integrated die-set tooling for resin-bonded grinding wheels and cutting discs with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on thermoset-friction compounds with controlled pressure dwell cycles from 15s to 2min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Cutting Wheel Making Machine tonnage and controls?
Tonnage options include 80 Ton (Multi-Cavity Valve Ball & Bush Press). Control packages include 15 seconds to 60 seconds digital timer dwell. To obtain an accurate quote for the Cutting Wheel Making Machine (121 Ton rating), submit your 2D PDF drawings and resin lot specifications. Our engineering team calculates hydrau…
Do you install and train operators for the Cutting Wheel Making Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Built entirely in our own facility
- Export documentation included
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