Ceramic Pump Component Press
Ceramic Pump Component Press — Equipment Specifications, Bolster Capacity & Tooling Integration
The Ceramic Pump Component Press by HEMSUN (Model Code HSE-521) is manufactured in Gujarat, India, providing high-precision compaction and forming for ceramic pump component press components. Built with heavy-duty welded frames, Siemens/Schneider PLC controls, and soft bottom-ejection hydraulics for high-yield production.
Applications
- Serial compaction and forming of ceramic pump component press components for industrial processors (Workstation Ref: APP-2321).
- Integrated die-set tooling for ceramic pump component press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ceramic compounds with controlled pressure dwell cycles from 16s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (380V/60Hz) and complete FAT documentation.
How this press is built
Fabricated for heavy industrial service, the Ceramic Pump Component Press applies 663 Ton of precision force to mould ceramic pump component press components measuring Engineered to client drawing envelope (Build HSE-205). The machine executes automated fast approach, slow pressing transition, and a 99-second dwell interval to achieve high green density. Controlled release of hydraulic cylinder pressure eliminates internal micro-fractures, facilitating effortless ejection of the finished green compact.
Material behaviour under compaction
The system is engineered to compact technical ceramic alumina (96–99.7%) and zirconia powder powders with high density uniformity. Strict platen parallelism prevents density variance across parting lines, ensuring that finished parts achieve maximum tensile strength and performance.
Tooling and die design
Platen bolsters are stress-relieved and surface-ground to ensure flat mounting surfaces for ceramic pump component press components tooling. Precision-fitted ejector sleeves provide balanced lifting force across the entire component base.
Sizing and machine selection
Our technical team sizes the Ceramic Pump Component Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering proposal for this 663 Ton press line.
Quality checks and inspection
Our Gujarat works conducts stringent quality testing on every unit: 8-hour endurance cycling under peak tonnage, hydraulic oil temperature stability monitoring, and dimensional verification of trial-pressed green compacts.
Installation and commissioning
We provide full documentation covering foundation requirements, electrical schematics, and hydraulic maintenance. Factory technicians travel for on-site installation, trial compaction, and staff training.
Export packing and lead time
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
Maintenance and spare parts
Standard maintenance protocol includes periodic hydraulic oil testing, automated guide pillar greasing, and annual hydraulic cylinder seal replacement. Complete maintenance documentation and component cross-reference charts are provided.
Safety and guarding
The machine is equipped with Category 4 optical safety guards, two-hand anti-tie-down control circuits, automatic hydraulic overpressure relief valves, and perimeter mesh guarding with safety interlocks.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Ceramic Pump Component Press (Series HSE-521) |
| Rated Tonnage Capacity | 300 Ton (Large Billet & Sintering Block Compaction Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-205) |
| Platen Bolster Dimensions | 560 × 560 mm stress-relieved steel platen |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,000–4,500 psi (300–450 kg/cm²) |
| Pressure Dwell Control Band | 30 seconds to 3 minutes programmable pressure dwell |
| Main Motor & Electricals | 3 HP 3-Phase 415V (50/60 Hz compatible pack) |
| Hydraulic Reservoir Volume | 160 Liters ISO VG 68 hydraulic reservoir |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | Schneider Electric PLC with 10-Inch Color Touchscreen & Recipe Bank |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Ceramic Pump Component Press used for?
The Ceramic Pump Component Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ceramic pump component press components for industrial processors (Workstation Ref: APP-2321).; Integrated die-set tooling for ceramic pump component press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ceramic compounds with controlled pressure dwell cycles from 16s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Ceramic Pump Component Press tonnage and controls?
Tonnage options include 300 Ton (Large Billet & Sintering Block Compaction Press). Control packages include 30 seconds to 3 minutes programmable pressure dwell. Our technical team sizes the Ceramic Pump Component Press based on part projected area and material compaction pressure. Send component drawings to receive a detailed engineering…
Do you install and train operators for the Ceramic Pump Component Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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