5 Daylight Plywood Hot Press
5 Daylight Plywood Hot Press — Hydraulic Specifications, Platen Clearances & Tooling Dies
Produced in Dahegam, Gandhinagar, Gujarat, India, the 5 Daylight Plywood Hot Press (Series HSE-971) delivers reliable high-pressure compaction for commercial & marine grade plywood boards. Features 4-column structural rigidity, digital pressure monitoring, shock-free decompression, and turnkey tooling integration for OEM processors.
Applications
- High-volume hot pressing of commercial & marine grade plywood boards for plywood and wood panel processing plants (Ref: APP-7271).
- Multi-daylight hydraulic consolidation with synchronized platen heating and automated loading shuttles.
- Thermal bonding of resin-coated veneers under precise temperature and pressure curves.
- Turnkey installation for panel manufacturers with complete hydraulic power pack, boiler piping, and FAT certification.
5 Daylight Plywood Hot Press — process notes
Custom-built for high-yield manufacturing of commercial & marine grade plywood boards, this 5 Daylight Plywood Hot Press installation delivers 512 Ton of uniaxial compressive force to form 5 Daylights (6 Platens, 100 mm Daylight Gap, 8' × 4') workpieces. The hydraulic power pack features high-response proportional cartridge valves that execute a rapid-advance stroke, micro-speed consolidation, and a programmed 100-second dwell curve. Regulated pressure decay guarantees stress-free preform release, while an auxiliary bottom hydraulic cylinder applies smooth ejection force to raise the finished green part without edge chipping or cavity wall friction marks.
5 Daylight Plywood Hot Press — material behaviour
Because timber veneers, core sheets, resin-glued wood plies & laminates requires substantial compaction depth prior to sintering, the press daylight and stroke are sized to accommodate deep powder cavity charges. Precision pressure regulation ensures uniform molecular rearrangement without inducing internal shear planes or compaction voids.
5 Daylight Plywood Hot Press — tooling design
The guidance system utilizes heavy ground steel pillars with self-lubricating bronze bushings. Die sets for commercial & marine grade plywood boards are CNC-machined in-house to tight tolerances, ensuring perfect alignment between upper punches and die cavities.
5 Daylight Plywood Hot Press — sizing and selection
Engineers evaluating the 5 Daylight Plywood Hot Press should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (512 Ton standard) and provide complete engineering documentation and tooling layouts.
5 Daylight Plywood Hot Press — quality checks
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
5 Daylight Plywood Hot Press — installation and commissioning
We supply comprehensive startup manuals, foundation drawings, electrical wiring diagrams, and spare parts lists. Field engineers provide on-site commissioning and operator instruction for seamless plant integration.
5 Daylight Plywood Hot Press — export and lead time
Export units are built with multi-voltage electrical switchgear (480V/60Hz) and heavy-duty ocean shipping packaging inside heat-treated wooden crates, supported by complete commercial and technical export documentation.
5 Daylight Plywood Hot Press — maintenance and spares
The machine design simplifies servicing with accessible hydraulic manifold blocks, centralized grease lubrication points, and quick-access filter assemblies. Full spare parts backup and seal refurbishment kits are supplied from our Dahegam stock.
5 Daylight Plywood Hot Press — safety notes
Plant safety compliance is ensured by optical safety barriers, two-hand cycle start controls, hydraulic burst-protection valving, and illuminated emergency stop actuators.
Specifications
| Property | Value |
|---|---|
| Machine Model & Series | 5 Daylight Plywood Hot Press (Series HSE-PW-971) |
| Rated Pressing Capacity | 400 Ton |
| Platen Size & Dimensions | Solid Steel Fabricated Platens (8' × 4' / 2440 × 1220 mm) |
| Daylight Count & Gap | 20 Daylights (100 mm gap) |
| Hydraulic Cylinder Setup | 6 Synchronized Hydraulic Cylinders |
| Ram Bore & Working Stroke | 200 mm Ram Bore × 500 mm Stroke |
| Platen Heating System | Steam Heated Platens (up to 160°C) |
| Main Motor & Hydraulic Pack | 20 HP Dual-Stage Power Pack |
| Target Product Envelope | 5 Daylights (6 Platens, 100 mm Daylight Gap, 8' × 4') |
| Hydraulic Oil Reservoir | 621 Liters ISO VG 68 Tank with Oil Chiller |
| Automation & PLC Console | Siemens S7-1200 PLC Touchscreen with Auto-Dwell & Decompression |
| Manufacturing & Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the 5 Daylight Plywood Hot Press used for?
The 5 Daylight Plywood Hot Press from HEMSUN ENGG. INDUSTRIES is engineered for High-volume hot pressing of commercial & marine grade plywood boards for plywood and wood panel processing plants (Ref: APP-7271).; Multi-daylight hydraulic consolidation with synchronized platen heating and automated loading shuttles.; Thermal bonding of resin-coated veneers under precise temperature and pressure curves.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the 5 Daylight Plywood Hot Press tonnage and controls?
Tonnage options include 400 Ton. Push-button, PLC/HMI, or CNC packages are available. Engineers evaluating the 5 Daylight Plywood Hot Press should supply drawing tolerances, raw resin grade, and expected batch volume. We review hydraulic force parameters (512 Ton s…
Do you install and train operators for the 5 Daylight Plywood Hot Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Export documentation included
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