15 Daylight Plywood Hot Press
15 Daylight Plywood Hot Press — Equipment Specifications, Bolster Capacity & Tooling Integration
Manufactured in Gujarat by HEMSUN ENGG. INDUSTRIES, the 15 Daylight Plywood Hot Press (Series HSE-467) offers reliable forming force for commercial & marine grade plywood boards. Incorporates heavy-duty hydraulic power packs, programmable pressure dwell cycles, CMM-verified tooling, and comprehensive operator safety interlocks.
Applications
- High-volume hot pressing of commercial & marine grade plywood boards for plywood and wood panel processing plants (Ref: APP-5867).
- Multi-daylight hydraulic consolidation with synchronized platen heating and automated loading shuttles.
- Thermal bonding of resin-coated veneers under precise temperature and pressure curves.
- Turnkey installation for panel manufacturers with complete hydraulic power pack, boiler piping, and FAT certification.
15 Daylight Plywood Hot Press — process notes
Engineered for high repeatability, the 15 Daylight Plywood Hot Press provides 797 Ton of compaction force for commercial & marine grade plywood boards components up to 5 Daylights (6 Platens, 100 mm Daylight Gap, 8' × 4'). Digital PLC timers manage a 97-second consolidation dwell, after which proportional relief valves exhaust pressure gradually to ensure safe part ejection without delamination.
15 Daylight Plywood Hot Press — material behaviour
Optimized for cold preforming of timber veneers, core sheets, resin-glued wood plies & laminates, the machine structure accommodates bulk volume reduction ratios between 3.2:1 and 4.2:1 with ample die fill daylight. Platen deflection is constrained under 0.04 mm/m under peak load, ensuring uniform green density distribution across both thick and thin wall sections before thermal sintering.
15 Daylight Plywood Hot Press — tooling design
Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for commercial & marine grade plywood boards are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.
15 Daylight Plywood Hot Press — sizing and selection
Selecting the ideal 15 Daylight Plywood Hot Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates tonnage requirements (797 Ton rating) and prepares turnkey proposals including press, dies, and spare parts.
15 Daylight Plywood Hot Press — quality checks
Factory validation encompasses continuous hydraulic pressure holding tests, platen deflection measurement under tonnage, and witness trial runs using customer-supplied tooling.
15 Daylight Plywood Hot Press — installation and commissioning
Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.
15 Daylight Plywood Hot Press — export and lead time
Export shipments include complete international documentation (Certificate of Origin, packing lists, commercial invoices), multi-voltage wiring (380V/60Hz), and robust seaworthy wooden crating for safe containerized ocean transit.
15 Daylight Plywood Hot Press — maintenance and spares
Recommended servicing includes 1,000-hour hydraulic fluid checks, routine column bushing greasing, and periodic valve inspections. Complete spare seal packages are cataloged by machine serial number.
15 Daylight Plywood Hot Press — safety notes
Equipment safety features comprise infrared perimeter sensors, two-hand anti-tie-down controls, hydraulic overpressure relief valves, and panel-mounted emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Model & Series | 15 Daylight Plywood Hot Press (Series HSE-PW-467) |
| Rated Pressing Capacity | 500 Ton |
| Platen Size & Dimensions | Solid Steel Fabricated Platens (8' × 4' / 2440 × 1220 mm) |
| Daylight Count & Gap | 24 Daylights (100 mm gap) |
| Hydraulic Cylinder Setup | 6 Synchronized Hydraulic Cylinders |
| Ram Bore & Working Stroke | 200 mm Ram Bore × 500 mm Stroke |
| Platen Heating System | Steam Heated Platens (up to 160°C) |
| Main Motor & Hydraulic Pack | 20 HP Dual-Stage Power Pack |
| Target Product Envelope | 5 Daylights (6 Platens, 100 mm Daylight Gap, 8' × 4') |
| Hydraulic Oil Reservoir | 417 Liters ISO VG 68 Tank with Oil Chiller |
| Automation & PLC Console | Siemens S7-1200 PLC Touchscreen with Auto-Dwell & Decompression |
| Manufacturing & Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the 15 Daylight Plywood Hot Press used for?
The 15 Daylight Plywood Hot Press from HEMSUN ENGG. INDUSTRIES is engineered for High-volume hot pressing of commercial & marine grade plywood boards for plywood and wood panel processing plants (Ref: APP-5867).; Multi-daylight hydraulic consolidation with synchronized platen heating and automated loading shuttles.; Thermal bonding of resin-coated veneers under precise temperature and pressure curves.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the 15 Daylight Plywood Hot Press tonnage and controls?
Tonnage options include 500 Ton. Push-button, PLC/HMI, or CNC packages are available. Selecting the ideal 15 Daylight Plywood Hot Press configuration requires evaluating component envelope, cavity layout, and hourly production quota. Our technical team calculates t…
Do you install and train operators for the 15 Daylight Plywood Hot Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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