PTFE Rod Extrusion Machine
PTFE Rod Extrusion Machine — Machine Sizing, Hydraulic Circuitry & Cavity Tooling
Custom-engineered by HEMSUN ENGG. INDUSTRIES in Dahegam, Gujarat, the PTFE Rod Extrusion Machine (Build Ref HSE-972) delivers high-tonnage compaction for continuous extruded PTFE rods and thin/heavy wall tubes. Features rigid column guidance, proportional hydraulic valving, digital dwell timing, and turnkey tool steel die sets for global manufacturing facilities.
Applications
- Serial compaction and forming of continuous extruded PTFE rods and thin/heavy wall tubes for industrial processors (Workstation Ref: APP-9972).
- Integrated die-set tooling for continuous extruded PTFE rods and thin/heavy wall tubes with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ram-extrusion compounds with controlled pressure dwell cycles from 17s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
PTFE Rod Extrusion Machine — process notes
The PTFE Rod Extrusion Machine delivers dedicated 643 Ton forming capacity for continuous extruded PTFE rods and thin/heavy wall tubes components within the Rod diameter Ø 5 mm to Ø 100 mm (lengths 900 / 1000 / 2000 mm) dimensional range. A high-efficiency hydraulic drive powers smooth ram closure and holds maximum preforming force for 31 seconds, allowing compressed air to escape through micro-vented tooling. Once the compaction dwell completes, an electro-hydraulic shockless decompression sequence discharges pressure before hydraulic bottom-ram ejection initiates.
PTFE Rod Extrusion Machine — material behaviour
The machine mechanics are tailored for processing virgin and filled granular PTFE resin formulations compounds containing specialized fillers. Balanced hydraulic force delivery ensures homogeneous filler distribution, eliminating density gradients that cause component warpage in subsequent sintering cycles.
PTFE Rod Extrusion Machine — tooling design
Our bolster design provides generous working room for multi-cavity continuous extruded PTFE rods and thin/heavy wall tubes tooling. Hardened die plates and chrome-plated guide posts ensure long operational life and prevent premature cavity wear under continuous high-tonnage cycling.
PTFE Rod Extrusion Machine — sizing and selection
When evaluating this PTFE Rod Extrusion Machine (643 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic motor sizing to optimize production throughput.
PTFE Rod Extrusion Machine — quality checks
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
PTFE Rod Extrusion Machine — installation and commissioning
Documentation provided includes foundation anchoring plans, electrical circuit schematics, and hydraulic piping layouts. HEMSUN service personnel travel worldwide for machine positioning, hydraulic oil charging, and staff training.
PTFE Rod Extrusion Machine — export and lead time
Engineered for international export markets, this press features dual-frequency electrical panels (415V/50Hz), IEC documentation, and seaworthy timber packaging with moisture-barrier wrapping for ocean freight through major Indian ports.
PTFE Rod Extrusion Machine — maintenance and spares
Engineered for low maintenance overhead, the press features accessible hydraulic valves, visual oil level and temperature gauges, and centralized lubrication blocks. Spare seal sets and wear rings are cataloged under individual machine serial numbers.
PTFE Rod Extrusion Machine — safety notes
Comprehensive safety provisions include optical infrared light curtains, synchronized two-hand start controls, hydraulic ram fall-prevention safety locks, and easily accessible emergency stop switches conforming to industrial safety standards.
Specifications
| Property | Value |
|---|---|
| Extruder Series & Model | PTFE Rod Extrusion Machine (Series HSE-EXT-972) |
| Ram Compaction Thrust | 17 Ton proportional hydraulic thrust |
| Target Extrusion Envelope | Rod diameter Ø 5 mm to Ø 100 mm (lengths 900 / 1000 / 2000 mm) |
| Heated Barrel & Sintering Zones | 4 Independent PID ceramic heating zones up to 380°C |
| Extrusion Output Speed | 150 to 450 mm/minute continuous hydraulic push |
| Powder Feeding System | Automated gravimetric hopper feeder with level sensor |
| Main Motor & Hydraulic Unit | 7.5 HP Variable-displacement axial piston hydraulic pack |
| Extrusion Tooling Construction | Vacuum-hardened H13/D2 mandrel and die barrel (58 HRC) |
| Automation & PLC Control | Siemens S7-1200 with multi-zone temperature and stroke logging |
| Cooling & Sizing Zone | Calibrated post-sintering air/water cooling collar |
| Safety & Interlock Guarding | Thermal over-temp cutoff and optical light curtains |
| Manufacturing & Origin | Manufactured, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the PTFE Rod Extrusion Machine used for?
The PTFE Rod Extrusion Machine from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of continuous extruded PTFE rods and thin/heavy wall tubes for industrial processors (Workstation Ref: APP-9972).; Integrated die-set tooling for continuous extruded PTFE rods and thin/heavy wall tubes with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ram-extrusion compounds with controlled pressure dwell cycles from 17s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the PTFE Rod Extrusion Machine tonnage and controls?
Tonnage and frame are engineered to enquiry. Control packages include Siemens S7-1200 with multi-zone temperature and stroke logging. When evaluating this PTFE Rod Extrusion Machine (643 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic…
Do you install and train operators for the PTFE Rod Extrusion Machine?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Manufactured, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687