
Magnetic Fixtures
Magnetic Fixtures — Precision Workholding, Locating Repeatability & CNC Clamping Architecture
HEMSUN ENGG. INDUSTRIES designs and manufactures custom magnetic fixtures in Dahegam, Gandhinagar, Gujarat, India for high-precision CNC machining, robotic welding, and automated assembly operations. Built from vacuum-hardened AISI D2 and EN-31 tool steel with sub-10 micron locating repeatability, integrated hydraulic/pneumatic clamping, and rigid anti-vibration bolsters for domestic manufacturers and global export clients.
Applications
- Holds ferrous parts by magnetic force, leaving five faces clear when mechanical clamps would foul the tool path.
- Locates on the magnet face with stops for position; holding comes from flux, not clamp pressure.
- Built around your part footprint, thickness and the cutting forces involved.
Scope and process
Engineering workflow for magnetic fixtures at Dahegam, Gandhinagar, Gujarat, India: 3D CAD modeling of part workholding envelope → FEA clamping force and deflection analysis → CNC machining of hardened baseplates and locator nests → grinding of locating dowels and wear pads → laser CMM verification of critical datum points.
Materials we work with
Chuck plus pole extensions and fences suited to the part thickness and contact area. Body material is chosen for the duty — tool steel where wear or heat is the issue, aluminium where the fixture must be lifted by hand.
Tooling support
Locates on the magnet face with stops for position; holding comes from flux, not clamp pressure.
Choosing the right option
When requesting a proposal for magnetic fixtures, please provide component 3D CAD models (STEP/IGES), 2D part drawings indicating critical datums, machine table specifications (T-slot pitch, pallet size), and target cycle time. Quotes with 3D concept layouts are issued within 24 hours.
Quality checks and inspection
On a fixture the check that matters is holding force against the cutting force expected, and that thin parts are not distorted. Dimensions are verified on CMM against the fixture drawing before despatch.
Commissioning and handover
Handed over with a holding-force check against the cutting load you expect, since flux force is not obvious by inspection.
Export packing and lead time
Ships with pole extensions and fences suited to your part thickness. HEMSUN is a DGFT IEC registered exporter (Government of India); commercial invoice, packing list and certificate of origin accompany international despatch.
Maintenance and spare parts
The chuck face is the wear surface; keep it clean and unscored, as contact area governs holding force.
Specifications
| Property | Value |
|---|---|
| Equipment Type | Magnetic Fixtures (Series HSE-FIX-887) |
| Baseplate & Body Metallurgy | High-tensile SG iron casting / Stress-relieved steel (58–62 HRC) |
| Locating Repeatability | Within ±0.005 mm (±5 µm) over continuous cyclic clamping |
| Clamping Mechanism | Precision manual wedge-lock and eccentric cam clamps |
| Workholding Envelope | Modular tombstone 400 × 400 × 600 mm |
| Manufacturing & Verification | CNC-machined, ground & laser-inspected at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is Magnetic Fixtures at HEMSUN?
Magnetic Fixtures from HEMSUN, India — tooling and turnkey support for PTFE and powder lines. Worldwide project support; send drawings for review.
How do I contact HEMSUN about Magnetic Fixtures?
Phone +91-9979593687 or email info@hemsun.com / sales@hemsun.com. Share your requirement and destination for a scoped response.
Does HEMSUN support export enquiries related to Magnetic Fixtures?
Yes. IEC-registered export paperwork and worldwide shipping support are available for qualified B2B orders.
Ready to Put Your Drawing Into Production?
Send your specification and our engineering team will scope your PTFE components, hydraulic machine, or turnkey project — no obligation.
- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
Request a Quote
Tell us what you need — material, drawing, or sample — and we'll follow up with pricing and lead time.
Contact HEMSUN +91-9979593687