
Graphite Sleeve Press
Graphite Sleeve Press — Technical Data, Hydraulic Performance & Tooling Sizing
Manufactured in Dahegam, Gujarat, the Graphite Sleeve Press (Series HSE-182) delivers precision force for graphite sleeve press components. Incorporates heavy bolster frames, digital dwell timers, and complete international shipping preparation.
Applications
- Serial compaction and forming of graphite sleeve press components for industrial processors (Workstation Ref: APP-2882).
- Integrated die-set tooling for graphite sleeve press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on graphite compounds with controlled pressure dwell cycles from 37s to 4min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
With an engineering rating of 152 Ton, the Graphite Sleeve Press is optimized for high-volume compaction of graphite sleeve press components across a Engineered to client drawing envelope (Build HSE-691) footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 112 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Material behaviour under compaction
Built to process both virgin and modified formulations of fine-grain synthetic carbon graphite, the machine delivers repeatable compaction ratios across multi-shift production. The rigid bolster structure prevents angular deflection, resulting in green parts with uniform density and minimal porosity.
Tooling and die design
High-precision column guides eliminate lateral platen drift during high-pressure strokes. Die components for graphite sleeve press components are heat-treated in vacuum furnaces, delivering exceptional hardness and wear resistance against abrasive resins.
Sizing and machine selection
When evaluating this Graphite Sleeve Press (152 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic motor sizing to optimize production throughput.
Quality checks and inspection
Quality verification covers continuous hydraulic pressure holding, electrical panel insulation testing, tie-bar alignment measurement, and first-article trial pressing with density verification at our Dahegam facility.
Installation and commissioning
Factory support includes complete foundation layouts, electrical panel diagrams, and hydraulic maintenance manuals. HEMSUN technicians provide global on-site commissioning, hydraulic fluid filling, and trial runs.
Export packing and lead time
Export compliance includes multi-voltage electrical switchgear (415V/50Hz), IEC documentation, and heavy-duty timber crating with anti-corrosion barrier wrapping for ocean freight.
Maintenance and spare parts
Maintenance guidelines recommend hydraulic oil replacement every 2,000 hours (ISO VG 68), daily column greasing through centralized lubrication ports, and annual check of hydraulic valves. Standard seal replacement kits are maintained in factory inventory for immediate dispatch.
Safety and guarding
Plant safety standards are met with optical perimeter light curtains, two-hand anti-tie-down control stations, hydraulic overpressure burst protection, and mechanical safety locking pins for mould maintenance.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Graphite Sleeve Press (Series HSE-182) |
| Rated Tonnage Capacity | 30 Ton (Precision Automatic Moulding Cell) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-691) |
| Platen Bolster Dimensions | 1020 × 1020 mm dual-cylinder synchronized bolster |
| Daylight & Ram Stroke | 820 mm daylight / 660 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 10 HP 3-Phase 415V (High-efficiency IE3 motor) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1850 × 2250 × 2950 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Graphite Sleeve Press used for?
The Graphite Sleeve Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of graphite sleeve press components for industrial processors (Workstation Ref: APP-2882).; Integrated die-set tooling for graphite sleeve press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on graphite compounds with controlled pressure dwell cycles from 37s to 4min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Graphite Sleeve Press tonnage and controls?
Tonnage options include 30 Ton (Precision Automatic Moulding Cell). Control packages include 1 minute to 8 minutes multi-stage dwell curve. When evaluating this Graphite Sleeve Press (152 Ton model), provide part dimensions, resin type, and desired shift output. We verify frame daylight, ram stroke, and hydraulic moto…
Do you install and train operators for the Graphite Sleeve Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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