Four Pillar Hydraulic Press
Four Pillar Hydraulic Press — Machine Specifications, Tool Steel Dies & Operating Parameters
Fabricated at our Gujarat facility, the Four Pillar Hydraulic Press (Series HSE-924) offers precision pressing force for four pillar hydraulic press components. Built with ground bolster plates, proportional hydraulics, and PLC recipe storage for domestic and overseas plants.
Applications
- Serial compaction and forming of four pillar hydraulic press components for industrial processors (Workstation Ref: APP-3624).
- Integrated die-set tooling for four pillar hydraulic press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 29s to 6min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
Four Pillar Hydraulic Press — process notes
The Four Pillar Hydraulic Press applies 749 Ton of rigid compressive force to produce four pillar hydraulic press components (Engineered to client drawing envelope (Build HSE-873)). A variable displacement hydraulic circuit accelerates cycle times while maintaining a steady 69-second dwell under load. Regulated pressure bleed-off eliminates internal cleavage stresses prior to automated part ejection.
Four Pillar Hydraulic Press — material behaviour
The press frame and stroke geometry are specifically matched to high-grade engineered industrial material characteristics, accommodating loose powder volumetric compression up to 4:1. High structural rigidity minimizes frame flexing under full load, preventing density variations that could otherwise cause out-of-round distortion during high-temperature coalescing.
Four Pillar Hydraulic Press — tooling design
Featuring robust tie-bar construction with bronze-bushed sliding platens, the press provides exceptional die guidance. Tooling cavities for four pillar hydraulic press components incorporate calibrated thermal shrinkage allowances to guarantee accurate finished dimensions.
Four Pillar Hydraulic Press — sizing and selection
When specifying this 749 Ton Four Pillar Hydraulic Press system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering department verifies required tonnage, stroke clearances, and hydraulic motor power to match your plant capacity.
Four Pillar Hydraulic Press — quality checks
Quality assurance procedures cover ultrasonic testing of cylinder forgings, hydraulic pressure endurance runs, platen parallelism validation, and trial component pressing.
Four Pillar Hydraulic Press — installation and commissioning
Installation support includes complete foundation guidelines, electrical hookup schematics, hydraulic circuit drawings, and on-site engineering assistance from Gujarat factory specialists for machine commissioning and operator instruction.
Four Pillar Hydraulic Press — export and lead time
Prepared for global destinations, the unit includes tailored electrical configurations (415V/50Hz), protective ocean crating, and complete commercial export documentation.
Four Pillar Hydraulic Press — maintenance and spares
Upkeep protocols specify hydraulic fluid replacement at 2,000 hours, routine guide post greasing, and seal evaluations. Replacement valves and seal packages ship promptly from our Gujarat facility.
Four Pillar Hydraulic Press — safety notes
Operator protection is achieved through dual-channel infrared curtains, anti-tie-down pushbuttons, hydraulic counterbalance fall-prevention valves, and interlocked perimeter guarding.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Four Pillar Hydraulic Press (Series HSE-924) |
| Rated Tonnage Capacity | 150 Ton (Standard Production Billet & Moulding Press) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-873) |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 460 mm daylight / 360 mm main ram stroke |
| Specific Compaction Pressure | 4,000–6,200 psi (400–620 kg/cm²) |
| Pressure Dwell Control Band | 15 seconds to 60 seconds digital timer dwell |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 310 Liters ISO VG 68 industrial hydraulic reservoir |
| Overall Machine Dimensions | 1250 × 1450 × 2250 mm |
| Automation & PLC Architecture | Siemens S7-1200 PLC with 7-Inch Color HMI Touchscreen |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Four Pillar Hydraulic Press used for?
The Four Pillar Hydraulic Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of four pillar hydraulic press components for industrial processors (Workstation Ref: APP-3624).; Integrated die-set tooling for four pillar hydraulic press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on generic-hydraulic compounds with controlled pressure dwell cycles from 29s to 6min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Four Pillar Hydraulic Press tonnage and controls?
Tonnage options include 150 Ton (Standard Production Billet & Moulding Press). Control packages include 15 seconds to 60 seconds digital timer dwell. When specifying this 749 Ton Four Pillar Hydraulic Press system, key inputs include part diameter/height, powder bulk density, and desired cycle automation. Our engineering depart…
Do you install and train operators for the Four Pillar Hydraulic Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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- Quote response within 24 hours
- Built entirely in our own facility
- Export documentation included
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