Ceramic Nozzle Press
Ceramic Nozzle Press — Performance Specifications, Press Tonnage & Tooling Layout
Designed and built at our Dahegam engineering works, the Ceramic Nozzle Press (Identifier HSE-126) provides automated pressing capacity for ceramic nozzle press components. Equipped with precision-ground tie-bars, proportional load control, multi-cavity tooling, and full international export compliance.
Applications
- Serial compaction and forming of ceramic nozzle press components for industrial processors (Workstation Ref: APP-7326).
- Integrated die-set tooling for ceramic nozzle press components with automated powder cavity charging and synchronized bottom ejection.
- Programmable density management on ceramic compounds with controlled pressure dwell cycles from 41s to 3min.
- Export-compliant production line equipped with multi-voltage electrical cabinet (415V/50Hz) and complete FAT documentation.
How this press is built
With an engineering rating of 379 Ton, the Ceramic Nozzle Press is optimized for high-volume compaction of ceramic nozzle press components across a Engineered to client drawing envelope (Build HSE-743) footprint. Dual-cylinder guidance controls platen descent, followed by progressive pressure build-up that holds for 103 seconds. A synchronized proportional relief valve vents fluid smoothly to avoid stress shear, enabling bottom-ram hydraulic ejectors to push out the intact green preform.
Material behaviour under compaction
Configured for technical ceramic alumina (96–99.7%) and zirconia powder processing, the press delivers synchronized compaction that eliminates density gradients. Rigid bolster plates resist deflection, allowing preforms to process uniformly without axial distortion.
Tooling and die design
Precision-ground guidance columns paired with bronze sleeve bushings guarantee alignment repeatability within ±0.01 mm. Tooling sets for ceramic nozzle press components are engineered with air bleeding clearances to prevent powder blow-out during rapid compaction strokes.
Sizing and machine selection
Sizing a Ceramic Nozzle Press installation involves calculating the required pressing tonnage (379 Ton baseline) based on part cross-sectional area and material grade. Submit component STEP models and production shift volume to our engineering team for customized machine and die proposals.
Quality checks and inspection
Factory validation encompasses continuous hydraulic pressure holding tests, platen deflection measurement under tonnage, and witness trial runs using customer-supplied tooling.
Installation and commissioning
Every unit ships with complete documentation: circuit diagrams, hydraulic schematics, foundation drawings, and recommended spare parts lists. HEMSUN service engineers provide on-site installation, commissioning, and staff training support.
Export packing and lead time
Built for global export from India, the Ceramic Nozzle Press is wired with multi-voltage electrical configurations (415V / 50Hz 3-Phase) and equipped with CE-compliant optical light curtains. Machines are packaged with VCI anti-corrosion barrier wrapping inside seaworthy wooden crates for secure container shipping from Mundra or Nhava Sheva ports.
Maintenance and spare parts
Maintenance requirements involve regular hydraulic oil filtration (ISO VG 68), guide post lubrication via grease nipples, and annual seal inspections. Replacement seal kits and solenoid spares are readily available.
Safety and guarding
Equipment safety features comprise infrared perimeter sensors, two-hand anti-tie-down controls, hydraulic overpressure relief valves, and panel-mounted emergency stop buttons.
Specifications
| Property | Value |
|---|---|
| Machine Series & Model | Ceramic Nozzle Press (Series HSE-126) |
| Rated Tonnage Capacity | 500 Ton (Ultra-Dense Powder Compaction Line) |
| Target Part Size Envelope | Engineered to client drawing envelope (Build HSE-743) |
| Platen Bolster Dimensions | 660 × 660 mm heavy bolster platen with guide bushes |
| Daylight & Ram Stroke | 680 mm daylight / 520 mm main ram stroke |
| Specific Compaction Pressure | 3,500–5,000 psi (350–500 kg/cm²) |
| Pressure Dwell Control Band | 1 minute to 8 minutes multi-stage dwell curve |
| Main Motor & Electricals | 5 HP 3-Phase 415V (Variable-displacement pump) |
| Hydraulic Reservoir Volume | 190 Liters ISO VG 68 reservoir with heat exchanger |
| Overall Machine Dimensions | 1650 × 1850 × 2650 mm |
| Automation & PLC Architecture | CNC Touchscreen Console with Proportional Pressure Ramps |
| Manufacturing & Testing Origin | Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India |
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Frequently Asked Questions
What is the Ceramic Nozzle Press used for?
The Ceramic Nozzle Press from HEMSUN ENGG. INDUSTRIES is engineered for Serial compaction and forming of ceramic nozzle press components for industrial processors (Workstation Ref: APP-7326).; Integrated die-set tooling for ceramic nozzle press components with automated powder cavity charging and synchronized bottom ejection.; Programmable density management on ceramic compounds with controlled pressure dwell cycles from 41s to 3min.. Share your part drawing, powder type, and annual volume so we can match tonnage, cavity layout, and automation.
Can HEMSUN customize the Ceramic Nozzle Press tonnage and controls?
Tonnage options include 500 Ton (Ultra-Dense Powder Compaction Line). Control packages include 1 minute to 8 minutes multi-stage dwell curve. Sizing a Ceramic Nozzle Press installation involves calculating the required pressing tonnage (379 Ton baseline) based on part cross-sectional area and material grade. Submit comp…
Do you install and train operators for the Ceramic Nozzle Press?
Yes. Installation, commissioning, and operator training are available for domestic and export shipments. Fabricated, Assembled & Tested at Dahegam, Gandhinagar, Gujarat, India. Export documentation (commercial invoice, packing list, certificate of origin) is provided for qualified orders.
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